CESI | Aggregate Automation & Controls

AGGREGATE AUTOMATION

OPERATION AUTOMATION

Operation controls, plant monitoring and radio controls.

Automation & Controls

We use relay-logic, PLC configuration / programming, IO analog to digital modulation, PLC to Relay control logic integration, process controllers, instrumentations and controls, Ethernet, Data and Serial communications. In addition, we ensure your operation is safe to personnel by integrating interlocking procedures to ensure you have reliable control of your facility.

Safety and easy interfacing are our goal for operators.

Interlocking Design Schemes

What is interlocking? If your production line does not have an interlocking scheme, it is highly recommended for safety and maximum material yield. Interlocking is a feature of making a state of two functions dependent. Example of interlock equipment in a production line, when the conveyor belt of freshly crushed rock shuts down, you also want the crusher feeding that belt to shut down. Please call us right away if you do not have any interlocking within your facility for the safety of employees and to prevent material pile-up.

Radio Controls

Communications equipment that allows you to operate machinery from the inside of your front-end loader, tower or operations room. Start, stop, control conveyor speed, travel, raise and lower stackers and anything else you would like to control remotely in the hands of one man.

MinuteMan Monitoring

Monitoring systems by the use of CT's and alert communications. Replace motors, belts and associated field equipment before it wears down and fails you while your running!

Minimize downtime of unexpected replacement of parts and equipment. Get on top of your systems operations and, avoid unexpected expenditures. Schedule shutdowns and replacements instead.

Radio Controls

Communication equipment that allows you to operate machinery from inside your front-end loader, excavator, tower, or operations room.

Start, stop and control conveyor belt speed, travel, raise and lower stackers, a dewatering pump and more.

PREVENTATIVE MAINTENANCE IN 3 STEPS

ELECTRICAL MAINTENANCE

IN 3 STEPS

1. Walk-through

CESI provides a walk-through of your facility to assess your operation's environmental hazards and performs ground checks.

2. Cleaning Connections

We provide a thermal analysis of your electrical, performing a thorough electrical cabinet cleaning and tightening of your electrical connections.

3. Annual Upkeep

Perform yearly or, biennial maintenance cleaning to ensure your production runs efficiently without excessive wearing field equipment.

What solutions can CESI bring you today?

Tell us what project you would like to get started on and we’ll send you a quote.

GET A QUOTE

Flow Metering

By Elizabeth Buchl • September 12, 2024

NO penetration - Clamp-on Flow Meters. Magnetic Meters and more.

NEW Lighting? LED photometric lighting design

By Elizabeth Buchl • August 27, 2024

Offer a defined discovery of your current lighting, and look to tune the lighting to the work settings. Our goal is to achieve ergonomics and light up your dust mites. The color and intensity of your light source is most important. Specific to the objective, from warehouse lighting, office lighting to floodlighting outdoors or, spot lighting like an illumination of a flag pole. We can help with all your lighting needs on site.

Maintenance Plan

By Elizabeth Buchl • August 19, 2024

Save Time. Save Money. Off-season winter maintenance – Preventative Maintenance Plan

Tuned Timing Control Panel

By Elizabeth Buchl • August 19, 2024

We design/build timing panels, this allows the operator to tune the facilities to fit operational needs! We work directly with you to nail down your production line to achieve the most desirable domino effect for sequential start/stop sequences. Added benefit of this is sequential start-up will help reduce your peak-demand within your facility. Peak-demand is the dependent factor of your electrical bill. Pricing 1 unit ... $665.00 5 units ... $616.00 10 units ... $565.00

Level Control for Tanks, Bins, Silos, 55-Gallon Drums and more

By Elizabeth Buchl • August 19, 2024

We are a vendor for level control applications. These products can fit a variety of needs. Please call to see how we can meet your facility's needs. Level controls are an asset in dairy facilities, grain silos, cement silos, hoppers, large bins for batching, tanks (water and chemical), 55+ gallon drums and more. Examples of level sensor types include capacitive, radar, pulse frequency modulation, pressure transducers, traditional rods or probes, rotating paddle among others. Capable of coupling the level sensor with a LED lightbar for visual monitoring in a stand-alone set-up. Additionally, remote monitoring set-ups available for monitoring over the computer or cloud server. Easy to set up and easy to integrate into existing server. Allow us the opportunity to walk your site with you and perform an assessment to properly quote you, free of charge!

Speed Wheels & Whirligig

By Elizabeth Buchl • August 19, 2024

Speed Wheel A speed wheel tracks motion of a conveyor belt. When the sensor inside the wheel does not see rotation, control cable leads to shutdown the conveyor belt and other interlocked equipment in the process chain to prevent material pile-up. Conveyor belts can nuisance trip due to large loads onto the belt slowing the belt or, hopping of the belt. The speed wheel does not loss contact with the belt and therefore, the sensor continues to see rotation or, slow of rotation avoiding any nuisance of tripping the breaker. We can in addition couple the speed wheel with a timing control cabinet prevent nuisance tripping by the use of a time-delay relay. You can adjust the timeframe it to fit your production needs. What is interlocking? If your production line does not have an interlocking scheme, it is highly recommended for safety and maximum material yield. Interlocking is a feature of making a state of two functions dependent. Example of interlock equipment in a production line, when the conveyor belt of freshly crushed rock shuts down, you also want the crusher feeding that belt to shut down. Please call us right away if you do not have any interlocking within your facility for the safety of employees and to prevent material pile-up on the ground. Whirligig This device which can be mounted magnetically. Universal Target / Mount Motion Sensor. Tracks rotation and moves travel conveyors. The force of the traveling conveyor winds a mechanism inside of the Whirligig device and when it calls for travel it releases the tension held within and moves the travel conveyor to the desire position set by the operator. Very cool technology. Simple and easy to install and use. Options to be sold together or separately. See Timing Control Panel page. Cabinet can be integrated into an existing speed wheel. Manufactured in Loveland, CO and engineered for lasting performance. Grade A steel. We can help you interlock your equipment. Pricing 1 unit ... $782.00 5 units ... $732.00 10 units ... $682.00

Phone: 970-278-5162

Email: sales@cesicng.com

Address:

604 8th St SE, Unit F

Loveland Co 80537

ABOUT US

CESI is different from your average electrician in that we offer integrated solutions. Bridging concept and design. We are established in the aggregate industry, controlling 480VAC 3-phase systems with 120VAC. New facilities, retro-fit or, expansion of existing facilities. We have history, developing products and systems derived from production inefficiencies that are proven and presently working.

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